Product Highlights
▪ A briefcase-sized maintenance tool
▪ Custom-made rubber heater sleeve with stuffed foam inside
▪ Metal plate and hook hot-pressing bonded
This portable heater case is a great example of deploying ingenuity in silicone rubber heater applications. Rubber heater can be tailored to many shapes and sizes, and provides various applicable temperature curves. In addition, portable silicone rubber heaters can be both practical and adorable.
Application
A portable heater for service engineer to preheat the target machine (e.g., motor, generator, etc.) before turning it on. Starting the machine cold introduces a significant degree of wear and tear. Silicone rubber heater becomes handy in the situation where a sizable heater is not accessible due to space limitations.
The shape of heater is critical to the temperature ramp-up time, as well as to the ease of use.
Customer
A factory maintenance company
Requirements
Heating results
▪ Temperature ramp-up curve specific to each machine type
Portability
▪ The size of heater needs to fit into service briefcase
▪ Durability for repeated manual uses
Shape
▪ 3-D shape to match target machine for the best heating results
Ease of use
▪ Both installation and de-installation within seconds
Solution
This portable heater, containing stuffed foam inside a rubber heater sleeve with a metal hook, is used to pre-heat electric machines.
When it is installed, both sides of the rubber heater closely adhere to the groove of the object that is being heated to create the maximum heat transfer.
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▪ Custom-made based on the 3-D shape drawing provided by the customer
Temperature control
▪ Button-shaped thermostat added to the tail side of the heater
▪ Cutoff temperature 200°C
Ease of use
▪ A metal hook is integrated with the rubber heater for ease of installation
Pre-heating time
▪ Power density and wattage are customized to meet customer’s temperature ramp-up time
▪ A stainless steel plate is hot-pressing bonded to the back side of rubber heater to maximize heat transfer
Technical details
|
Power supply |
AC 220V |
|
Output wattage |
95W |
|
Power density |
0.75 W/cm² |
|
Thermostat cutoff |
200°C |
|
Shape |
Silicone rubber sleeve with stuffed foam inside Stainless steel plate with hook hot-pressing bonded to the back side |
|
Dimensions |
30mm x 250mm x 20mm (W x L x H) excluding the hook |
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